High Shear Laboratory Mixer

Description

High Shear Laboratory Mixer

The High Shear Laboratory Mixer is a highly specialized and practical device for mixing various materials at high shear rates, creating a uniform mixture through high speed and simultaneous shearing. This mixer is used for preparing bitumen, bitumen-polymer, emulsions, and chemical formulations required in the production of heavy and industrial batteries

Overview of the High Shear Laboratory Mixer

The High Shear Laboratory Mixer is one of the key instruments in laboratories for bitumen quality control, chemical and petroleum industries, emulsion production, polymer industries, and research laboratories

The model offered by LabLand features a robust metal body with electrostatic powder coating, resistant to acids and impact. Its strong rotor can reach up to 8,000 RPM without any vibration, ensuring safe and reliable operation. The control system is manufactured by Siemens (Germany), providing a user-friendly panel for easy and precise operation

Thanks to the gearbox rotor, the mixer ensures uniform and stable speed over extended periods within the allowable viscosity range. It also includes an electric height adjustment switch to ensure the sample is correctly positioned for uniform mixing. The sample holder is secured with adjustable clamps (lockers), ensuring user safety even at high speeds

This mixer comes with the high shear impeller as well as other impellers such as turbine and paddle types in different sizes, making it versatile for virtually any type of mixture. It can handle volumes from 500 mL up to a maximum nominal capacity of 10 liters

Features of the High Shear Laboratory Mixer

• Adjustable mixing speed up to 8,000 RPM

• Nominal mixing capacity up to 10 liters

• Equipped with Siemens control system

• Adjustable safety clamps (Lockers)

• Includes various High Shear, turbine, and paddle impellers in different sizes

• 12-month warranty with 10-year after-sales service

• Made in Turkey

Specialized Features

High Speed and Power
The mixer is powered by a strong motor capable of high-speed operation without performance loss or vibration. Speed is adjustable from 50 to 8,000 RPM, providing full control over mixing conditions.

Vibration-Free Operation
The mixer’s structure ensures no vibration or displacement even at maximum speed, crucial for producing precise and reproducible samples for laboratory tests.

Laboratory-Optimized Capacity
The device can handle volumes from 500 mL to 10 liters, making it suitable for both small-scale experiments and larger sample production.

Electric Lifting System
Equipped with an electric height adjustment mechanism for the sample holder, allowing precise control over impeller immersion in high-viscosity materials.

Digital Control Panel
The digital unit allows speed adjustment, RPM monitoring, frequency control, and management of all parameters required for specialized mixing, ensuring accuracy, reproducibility, and high-quality results.

Impeller and the High Shear Laboratory Mixer Technology

The High Shear Laboratory Mixer features a Rotor–Stator blade, which produces intense shearing and precise homogenization. It is capable of producing emulsions with particle sizes down to 10 microns. The impellers are suitable for

• Pure, polymer-modified, and modified bitumen

• Thermoplastic polymers

• Bitumen emulsions

• Pharmaceutical formulations

• Chemical solutions

• Suspensions and high-concentration mixtures

Applications of the High Shear Laboratory Mixer

Bitumen and Asphalt Industry

• Production of pure and modified bitumen samples

• Mixing polymers such as SBS, EVA, etc

• Preparation of bitumen emulsions

• Quality control tests in R&D laboratories

Polymer Industry

• Homogenization of polymers at different temperatures

• Production of polymer solutions and additive blends

Pharmaceutical and Cosmetic Industry

• Production of stable emulsions

• Homogenization of suspensions and solutions

Chemical Industry

• Mixing high-viscosity materials

• Production of multi-component formulations

Quality and Standards

Manufactured in Turkey, this mixer complies with all industrial and laboratory standards. Its design ensures high accuracy, long service life, vibration-free operation, and reliable performance

Included Accessories of the High Shear Laboratory Mixer

• Digital control unit

• Electric lifting system for the impeller head

• High Shear and other mixing impellers

• Full set of spare parts

• Durable packaging (wooden box)

• User manual and basic safety equipment